Yadda ake bambance tsakanin Na'urar Kare Surge (SPD) da kuma na'urar da ke hana walƙiya?
Na taɓa soya allon CNC na dala $20,000 saboda na haɗa akwatunan biyu da ke kan allon.
Ina gaya wa masu siye: SPD mai gadi ne a cikin allon da ke dakatar da gajerun motsi masu kaifi; mai hana walƙiya mai tsaro ne a kan rufin da ke karkatar da babban ƙugiya zuwa ƙasa. Suna kama da juna, amma suna adana walat ɗinku ta hanyoyi daban-daban.
Ci gaba da karatu zan nuna muku ainihin lakabin, lambobin gwaji, da gibin farashi da nake dubawa lokacin da na shiga masana'anta don kada ku sake ruɗa su.
Menene Na'urar Kariya Mai Girma (SPD)?
A bara na canza "akwatin girgiza" da bai dace ba a wani kamfanin robobi na Florida kuma na rufe su na tsawon aiki biyu.
Ina kiran SPD da makulli mai sauri wanda ke rage ƙarfin lantarki na 6 kV zuwa 600 V a cikin nanoseconds don haka tuƙi, PLCs, da fitilun su tsira daga bugun da ke tashi a kan babban injin.

A cikin akwatin ƙarfe
SPD sassa uku ne kawai: ƙarfe-oxide varistors (MOV), bututun fitar da iskar gas, da kuma haɗin zafi. MOV yana aiki kamar bawul na atomatik. Lokacin da layin ya yi tsalle sama da ƙarfin mannewa, juriyar MOV ta ragu daga mega-ohms zuwa ohms kuma ana aika ƙarin wutar zuwa waya mai tsaka tsaki. Bututun iskar gas yana sarrafa ƴan daƙiƙa ɗari na farko don haka MOV ba ya narkewa. Idan ƙarfin ya yi tsayi sosai har sassan suka yi zafi sosai, fis ɗin zafi yana buɗewa kuma ƙaramin taga ja ya zama baƙi. Wannan yana nuna kulawa don ɗaure sabon harsashi kuma a rufe ƙofar. Babu aikin rufin, babu crane, babu mai lantarki a cikin abin ɗaurewa.
Lambobin da na rubuta akan ƙimar
Ina aika wa kowane mai siye tebur mai layi ɗaya don injiniyan shuka ya iya duba zanen allon cikin daƙiƙa biyar:
| Lakabi akan zane | Bayanin SPD na I | Ma'ana a cikin kalmomi masu sauƙi |
| Uc | 320 V AC | Zai iya kasancewa tare har abada a 320 V kuma ba zai taɓa yin zafi fiye da kima ba |
| Sama | ≤1.2 kV | Ƙarfin wutar lantarki da ke isa ga tuƙin shine 1.2 kV ko ƙasa da haka |
| Imax | 40 kA 8/20 µs | Zai iya haɗiye wani ƙaramin ƙarfin amp 40,000 wanda zai ɗauki microseconds 20 |
| Ajin IEC | Aji na II | An gwada shi don aikin cikin-panel, ba don bugun walƙiya kai tsaye ba |
Tatsuniyar da na saba kashewa a kowace kira
"SPD zai cece ni daga walƙiya." A'a. Zai cece ku daga ragowar da ke shiga bayan mai riƙe da sandar ya yi ɗaga nauyi. Idan kuna tsammanin SPD za ta ɗauki bugun kai tsaye na 100 kA, faifan MOV ɗin za su fashe kuma akwatin filastik zai narke. Kullum ina sayar da ma'auratan: mai riƙe da bindiga a waje, SPD a ciki.
Menene Maƙallin Walƙiya?
Na tsaya a kan rufin wani rumbun ajiya na Texas a shekarar 2022, sai na ga sandar da ke da siket mai fashewa; manajan masana'antar ya yi tunanin "ƙarfe ne kawai."
Ina kiran na'urar hana walƙiya bawul mai rage matsin lamba mai ƙarfi; yana ba bugun walƙiya mai ƙarfin amp 200 000 hanya kai tsaye zuwa duniya don haka ginin ba zai taɓa jin bugun ba.
Yadda gibin walƙiya ke aiki
Mai ɗaurewa yana tsakanin layin sama da grid na ƙasa. A ciki akwai tarin tubalan varistor. A ƙarƙashin ƙarfin lantarki na layi na yau da kullun, tarin yana buɗewa. Lokacin da girgije ya bugi, ƙarfin lantarki yana tsalle zuwa miliyoyin volts. Toshe-toshe na varistor yana gudana nan take kuma wutar lantarki tana gudana ta hanyar mai sarrafa jan ƙarfe zuwa sandar ƙasa. Da zarar an gama girgiza, tubalan suna sake rufewa don haka layin yana ci gaba da ciyar da kaya. Duk taron yana ɗaukar microseconds 100. Idan tubalan sun yi arha ko sun fashe, suna ci gaba da ɗumi; shi ya sa nake neman a duba thermo kowace shekara.
Darussan wutar lantarki da za ku gani a kan farantin suna
Ina ambaton masu ɗaurewa a cikin azuzuwa uku domin mai siye ya iya daidaita ƙarfin wutar lantarki:
| Ƙarfin wutar lantarki na tsarin | Matsayin masu kamawa | Matsayin makamashi | Inda zan shigar da shi |
| 240/415V | 275V | 2.5 kJ/kV | Babban rufin makulli |
| 12 kV | 10 kV | 6.5 kJ/kV | Transfoma mai saman sanda |
| 33 kV | 30 kV | 10 kV/kV | Layin watsawa na ƙasa |
Gibin farashi tsakanin China da alamar A
Na'urar ɗaure polymer mai ƙarfin kV 33 daga layin Wenzhou dina ta wuce IEC 60099-4 kuma farashinta ya kai $49. Siffa iri ɗaya daga cikin kundin adireshi na Turai mai launin shuɗi ta lissafa $210. Na bar Jeff ya gudanar da gwajin bugun zuciya na kV 15 a Houston kuma bambancin ƙarfin lantarki da ya rage shine kashi 3% kawai. Ya yi booking guda 200 don gonar iska kuma ya adana $32,000.
Shigar da tarko da yawancin masu siye ba sa so
Dole ne a ajiye wutsiyar jan ƙarfe mai tsawon mita 1 ko kuma inductance ɗin ya koma 1000 V a kowace mita kuma ƙullin zai yi tsalle a gefe. Na aika da zane na stencil tare da kowane kaya don haka mai kwangilar ba zai iya lanƙwasa wayar zuwa na'urar naɗa mai kyau don "yi kama da mai tsabta ba."
Mene ne Babban Bambanci Tsakanin SPD da Mai Kama Walƙiya?
Na taɓa rasa wani oda saboda mai siyan ya shigar da duka abubuwan biyu a ƙarƙashin "ƙarfin abubuwa" kuma ya sayi na'urorin kamawa guda biyu don akwatin.
Ina ajiye katin yaudara a aljihuna: mai riƙe da babban walƙiyar 100 kA a waje, SPD yana ɗaure ƙananan ragowar 20 kV a ciki; sun bambanta a kuzari, gudu, wuri, da farashi.
Gasar kuzari - 1000: 1
Walƙiya kai tsaye na iya zubar da megajoules 1000. An gwada babban mai riƙe da 33 kV na don ya sha 10 kJ/kV, kimanin jimlar 300 kJ. Ana gwada SPD na panel zuwa 320 J kawai a kowace faifai na varistor. Shi ya sa muke daidaita su: mai riƙe da ƙwaya yana cin naman, SPD kuma yana cin ɓawon burodi.
Tseren gudu - 1 da microseconds 100
Ƙullun yana tashi cikin microsecond ɗaya. Gibin iskar gas da ke cikin na'urar riƙe wuta yana tashi cikin 0.1 µs. MOV ɗin da ke cikin SPD yana buƙatar nanoseconds 25, amma yana bayan dogon kebul don haka gaban gaba ya riga ya ragu. Idan ka canza su biyun, MOV ɗin yana fashewa kafin ma mai riƙewa ya farka.
Farashin tsere – 50: 1
Arrester $49, SPD $18. Sanya mai tsada a kan rufin inda ake buƙatar na'ura ɗaya kawai, kuma mai rahusa a cikin kowane panel inda ake buƙatar ashirin.
| Fasali | Mai riƙe walƙiya | SPD |
| Makamashin da aka saba | 100 kJ | 1 kJ |
| Lokacin amsawa | 0.1 µs | 25 ns |
| Wurin shigarwa | Sanduna, rufi, na'urar canza wutar lantarki | Panel, soket, drive |
| Farashin raka'a (layin wayata) | $49 | $18 |
| Daidaitacce | IEC 60099-4 | IEC 61643-11 |
Ta Yaya SPD Ke Kare Kayan Lantarki?
Na ga wani gidan burodi a Florida ya rasa tuƙi uku masu canzawa a cikin wata ɗaya har sai da muka yi amfani da DIN-rail SPDs guda biyu a kan bas ɗin.
Ina yi wa manajojin masana'antu bayani cewa SPD matsewar wutar lantarki ce; tana ganin ƙarar tana zuwa, tana toshe ƙofar, kuma tana barin wutar lantarki mai aminci 600 V kawai ta shiga zuwa PLCs da drives ɗinku.
Mataki-mataki a cikin kalmomi masu sauƙi
- Ƙaramin ya shiga layi na 1.
- MOV yana jin ƙarfin lantarki mai yawa kuma juriyarsa ta faɗi.
- Ana tura ƙarin wutar lantarki a gefe zuwa cikin sandar tsaka tsaki.
- Wutar lantarki tsakanin Layi na 1 da tsaka-tsaki ba ta taɓa tashi sama da 1.2 kV ba.
- Matakan shigar da na'urar suna ganin 480 V kawai tare da ƙaramin ripple kuma suna ci gaba da aiki.
Lambobi na gaske daga benci na gwaji
Na harba wani motsi mai ƙarfin 6 kV 3 kA 8/20 µs zuwa cikin 40 kA SPD. Ƙarfin wutar lantarki da ke kan wayoyin fitarwa shine 960 V. Na'urar 480 V ta yau da kullun za ta iya rayuwa har zuwa 1.5 kV, don haka gefen shine 540 V. Jeff ya nemi a ba shi ƙarin kariya daga 20%; mun zaɓi samfurin 60 kA kuma muka sami ragowar V 780. Ya daina siyan sauran na'urorin.
Teburin da zan bari tare da ƙungiyoyin gyara
| Wurin duba kaya | Darajar wucewa | Ana buƙatar kayan aiki | Lokaci |
| Tagar ja | Dole ne ya kasance fari | Kwallo ta ido | 10 daƙiƙa |
| Gwajin fis ɗin zafi |
| Mai Mita Mai Yawan Mita | Minti 1 |
| Ɓoyewar wutar lantarki |
| Mita mai ɗaurewa | Minti 2 |
Idan wani akwati ya lalace, cire harsashin ka saka sabo a ciki. Babu sukudireba ko kashewa.
Ta Yaya Mai Kama Walƙiya Ke Kare Tsarin Wutar Lantarki?
Na kalli wani layin waya mai karfin kV 33 a Indiya yana walƙiya ya narke mita 200 na aluminum har sai da muka sanya abubuwan hana polymer a kan kowanne sanda.
Ina gaya wa masu sayen kayan aiki: mai ɗaurewa bawul ne mai rage matsin lamba ga sararin samaniya; yana ɗaukar ƙarfin wutar lantarki mai ƙarfin volt miliyan kuma yana jefa shi cikin grid ɗin ƙasa kafin man transformer ya tafasa.
Ƙimar ƙarfin lantarki idan aka kwatanta da ƙarfin tsarin - ƙa'idar 25%
Zaɓi mai ɗaurewa wanda aka kimanta a kashi 75% na ƙarfin lantarki na layi-zuwa-layi na tsarin. A kan tsarin 33 kV na zaɓi mai ɗaurewa na 30 kV. Wannan yana ba da ragi na 25% don haka mai ɗaurewa ba ya aiki a lokacin da aka saba kumbura, amma har yanzu yana yin wuta sosai ƙasa da matakin rufin waya na 170 kV.
Duba makamashi tare da tsawon mai saukar da ruwa
Ƙarfin da mai riƙewa dole ne ya sha yana girma tare da murabba'in bugun jini da tsawon wutsiyar jan ƙarfe. Ina amfani da dabarar E = 0.5 × L × I². Don bugun 100 kA da 1 µH/m akan wutsiya mai mita 2, E = 0.5 × 2 × 100 000² = 10 MJ. An gwada mai riƙewa mai 33 kV na zuwa 10 kJ/kV × 30 kV = 300 kJ. Grid ɗin ƙasa dole ne ya cinye sauran, don haka ina nacewa akan juriyar ƙasa ≤4 Ω .
Nazarin shari'a - gonar iska a Texas
Turbine 100, kowannensu yana da layin tattarawa mai karfin 34.5 kV. Mun sanya mai ɗaurewa ɗaya a kowane sanda na uku da kuma a kowace transfoma. Shekaru biyu bayan haka, an kai hari kai tsaye a mataki na B. Mai ɗaurewa ya yi harbi, mai rufewa ya buɗe ya rufe, kuma turbine ɗin ba su tsaya ba. Ba tare da masu ɗaurewa ba, da kamfanin wutar lantarki ya biya tarar $50,000 a matsayin tarar da aka rasa wajen samarwa.
Mene ne Amfanin SPDs da Walƙiya Masu Kama da Walƙiya?
Na shiga masana'antar takalma ta Vietnam wadda ta kashe dala 8,000 a kan sandunan rufin gida kuma babu komai a kan faifan; injunan CNC ɗinsu har yanzu suna kange duk wani guguwa.
Ina zana wata doka mai sauƙi a kan allon: masu kamawa suna kare grid ɗin da ke waje, SPDs suna kare chips ɗin da ke ciki; sanya kowannensu a inda aka gwada shi ko kuma ku ƙone kuɗi sau biyu.
Inda nake sayar da SPDs
- Tuki mai canzawa a cikin layukan fitar da filastik
- Rakunan PLC a cikin masana'antun kwalba
- Fitilun wasanni na LED akan da'irori 480 V
- Faifan shigarwar UPS na cibiyar bayanai
Inda nake sayar da masu kamawa
- Layukan sama masu ƙarfin 33 kV suna ciyar da injinan man ja
- Transformers masu hawa turbine masu iska
- Akwatunan haɗa hasken rana na 1500 V DC
- Tashoshin jan hankalin jirgin ƙasa
Ayyuka iri-iri - duka na'urori
Asibitoci: masu riƙe da na'urar samun kuɗi ta 11 kV, SPDs a kowane bene.
Cibiyoyin bayanai: masu kama bayanai a cikin rumbun adana bayanai, SPDs akan UPS, SPDs kuma akan rumbun adana bayanai.
Sabuwar masana'antar robobi ta Jeff: masu ɗaurewa 30 a kan layin sandar, SPD 120 a cikin masana'antar. Ya daina siyan katunan I/O na wasu.
Ina ake shigar da SPDs da Walƙiya?
Na taɓa ganin ma'aikatan gyara sun yi amfani da wani abu mai ƙarfi (SPD) a kan rufin rufin; guguwar farko ta hura varistors ta cikin murfin filastik.
Ina ba wa kowane ɗan kwangila hoto mai shafi ɗaya: mai ɗaurewa yana zaune a kan sandar ko gefen rufin, SPD yana zaune a cikin ƙofar panel akan layin DIN na 35 mm; a bar wayoyi su yi gajeru kuma a miƙe ko kuma inductance ya doke ɓangaren.
Takardar yaudara ta share fage I tef a cikin ƙofofin panel
| Na'ura | Mafi ƙarancin tsawon waya | Matsakaicin radius na lanƙwasa | Juriyar hanyar duniya |
| SPD | 150 mm | 10 × diamita na waya |
|
| Mai kamawa | 1000 mm | Ba a yarda da na'urar haɗi ba |
|
Tsarin rufin da na zana wa Jeff
- Tashar iska (sanda) a kan mafi girman katako.
- Mai sarrafa ƙasa 2 AWG jan ƙarfe, hanya mafi guntu zuwa sandar ƙasa.
- An ɗora bindiga a bango, gefen layi zuwa ga kayan aiki, gefen ƙasa zuwa sandar ɗaya.
- A cikin babban allon makulli, SPD a kan bas, ƙasa zuwa sandar jan ƙarfe.
Grid ɗaya na ƙasa, ayyuka biyu, babu ruɗani.
Ta Yaya Za Ka Zaɓar Na'urar Da Ta Dace Da Buƙatunka?
Wani mai siye a Malaysia ya taɓa aiko min da RFQ don "abubuwan da suka shafi karuwa" kuma na ambaci 500 daga cikinsu; da gaske yana buƙatar SPDs kawai.
Ina gabatar da tambayoyi uku: wane irin ƙarfin lantarki ne ke kan wayar, wane kuzari ne zai iya bugawa, kuma ina wayar take? Amsa waɗannan kuma lambar ɓangaren ta rubuta kanta.
Tsarin yanke shawara na imel zuwa ga masu siye
- Shin waya ce kafin mita ko bayanta?
– Kafin → mai kamawa.
– Bayan → je zuwa 2.
- Shin walƙiya ce ko kuma daga cikin kayan da aka ɗauka?
– Walƙiya → mai riƙewa a waje + SPD a ciki.
– VFD, walda, mai haɗawa → SPD kawai.
- Menene ƙarfin lantarki na tsarin?
– 120 V, 277 V, 480 V, 690 V → zaɓi SPD tare da Uc 15% sama da na yau da kullun.
– 6 kV, 11 kV, 33 kV → mai riƙe da ƙarfin lantarki ya kai kashi 75% na ƙarfin lantarki.
Teburin zaɓin sauri da nake bugawa akan ƙididdiga
| Wurin lodawa | Tsarin V | Lambar ɓangarena | Farashin FOB |
| Babban faifan 480 V | 480V | LKX-480-60kA | $18.90 |
| Layin rufin 33 kV | 33 kV | LKX-33kV-10kA | $49.00 |
| Rakin uwar garken 120 V | 120V | LKX-120-20kA | $9.80 |
Da'ira a layin, sanya hannu a kan PO, rufe fayil ɗin.
Ta Yaya Ya Kamata A Kula Da Kuma Gwaji Da Kuma Gwaji Kan SPDs Da Masu Kama Walƙiya?
Na tashi zuwa Jamus a watan Maris da ya gabata saboda tagar SPD ta yi baƙi bayan watanni shida kacal; injin ya yi wayoyi masu tsaka-tsaki baya.
Ina horar da ma'aikata: duba taga a kowace kwata, auna ɓullar ruwa sau ɗaya a shekara, da kuma masu ɗaukar zafi bayan kowace guguwa; idan jikin mai ɗaukar zafi ya fi zafi 10°C fiye da na yanayi, a musanya shi kafin ya fashe.
Jerin abubuwan da ke cikin shafi ɗaya na manne a kan ƙofofin allo
| Wata | Aiki | Kayan aiki | Wucewa | Aikin gazawa |
| 3 | Launin taga | Ido | Fari | Yi odar harsashi |
| 6 | Juriyar Duniya | Matsa |
| Ƙara sandar ƙasa |
| 12 | Ɓoyewar wutar lantarki | Matsa |
| Sauya SPD |
| 12 | Zafin mai ɗaurewa | Bindigar IR | Hawan sama | Sauya maƙallin |
Kayan gyaran jiki Ina jigilar su tare da kowane oda
- Kashi 5% na ƙarin harsashin MOV don SPDs
- ƙarin gidajen polymer guda 2 don masu ɗaurewa
- 1 ma'aunin zafi da sanyi na infrared, samfurin DT-380
Jeff yana ajiye kayan a ɗakin shago; lokacin hutu ya ragu daga awanni 8 a kowace shekara zuwa sifili.
Kammalawa
Na gina masana'anta mai fadin murabba'in mita 2,000 kuma na aika na'urori 300,000 ta hanyar duba wata doka mai sauƙi: arrester a waje, SPD a ciki.
Buɗe allonka, ka duba wayoyin, ka yi odar mai tsaron da ya dace a yau—injinanka da akawu za su gode maka.











